Maintenance Perkins Manual 402J-05, 403J-07, 403J-11, 403J-11T, 403J-15, 403J-17, 403J-17T and 404J22

Description

The Perkins workshop manual for the 402J-05, 403J-07, 403J-11, 403J-11T, 403J-15, 403J-17, 403J-17T, and 404J-22 engines provides detailed information on how to service, repair, and maintain these engines. The manual is intended for use by trained technicians and mechanics who are familiar with diesel engines.

The manual is divided into several sections, each covering different aspects of the engine. These sections typically include:

• General Information: This section provides an overview of the engine, including specifications, features, and operating principles.
• Specifications: This section provides detailed specifications for the engine, such as dimensions, tolerances, clearances, and torque values.
• Maintenance: This section covers routine maintenance procedures, such as oil and filter changes, fuel system service, and air filter replacement.
• Cooling System: This section covers the engine’s cooling system, including the radiator, water pump, thermostat, and hoses.
• Fuel System: This section covers the engine’s fuel system, including the fuel pump, injectors, and fuel lines.
• Electrical System: This section covers the engine’s electrical system, including the battery, starter motor, alternator, and wiring diagrams.
• Engine Disassembly and Assembly: This section provides detailed instructions for disassembling and reassembling the engine, including engine block, cylinder head, pistons, and bearings.
• Troubleshooting: This section provides a comprehensive list of symptoms and potential causes of engine problems, along with diagnostic procedures and repair solutions.

The manual also includes illustrations, diagrams, and photographs to help technicians understand the engine and the procedures involved in maintaining and repairing it.

Perkins 402J-05, 403J-07, 403J-11, 403J-11T, 403J-15, 403J-17, 403J-17T, and 404J-22 are all diesel engines that belong to the Perkins 400 Series engine family. They are designed for use in a wide range of applications, including agricultural, construction, industrial, and power generation. These engines are known for their reliability, durability, and fuel efficiency.

Here are some general specifications for these engines:

• The Perkins 402J-05 is a 0.5-liter, 2-cylinder engine that produces up to 9.2 kW (12.3 hp) of power at 3,000 rpm.
• The Perkins 403J-07 is a 0.7-liter, 3-cylinder engine that produces up to 14.7 kW (19.7 hp) of power at 3,000 rpm.
• The Perkins 403J-11 is a 1.1-liter, 3-cylinder engine that produces up to 24.6 kW (33 hp) of power at 3,000 rpm.
• The Perkins 403J-11T is a turbocharged version of the 403J-11 that produces up to 36.4 kW (48.8 hp) of power at 3,000 rpm.
• The Perkins 403J-15 is a 1.5-liter, 3-cylinder engine that produces up to 33.5 kW (44.9 hp) of power at 3,000 rpm.
• The Perkins 403J-17 is a 1.7-liter, 3-cylinder engine that produces up to 38.5 kW (51.6 hp) of power at 3,000 rpm.
• The Perkins 403J-17T is a turbocharged version of the 403J-17 that produces up to 51.5 kW (69.1 hp) of power at 3,000 rpm.
• The Perkins 404J-22 is a 2.2-liter, 4-cylinder engine that produces up to 50.2 kW (67.3 hp) of power at 3,000 rpm.