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Workshop Manual

Komatsu CX20 Series Forklift Trucks Service & Repair Manual

Komatsu CX20 Series Forklift Trucks Service & Repair Manual Cover

⚡ Critical Workshop Specifications

Platform / Displacement
Komatsu CX20 (3.5T–5.0T)
Cylinder Head Bolt Torque
Drive Axle 490–588 Nm
Cold Valve Lash
Hydraulic Line 45–55 Nm
Engine Oil Capacity
Hydraulic Sump 75L

Zero cart checkout • Direct unbundled PDF • Unabridged 77 Pages

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Engineering Manual Overview: Komatsu CX20 Series Forklift Trucks Service & Repair Manual

This authoritative technical documentation provides complete OEM disassembly, overhaul tolerances, repair procedures, and diagnostic schematics for commercial technicians, fleet mechanics, and heavy machinery operators. All specifications are transcribed directly from factory service documentation.

Fastener Tightening Tolerances & Overhaul Torque Table

Always lubricate fastener threads with clean engine oil prior to torquing unless dry assembly is specified. Tighten all fasteners in alternating spiral sequences starting from center bolts outward.

Component / Fastener LocationTorque Tolerance Specification
Drive Axle Hub Retaining Bolts490–588 N·m (361–434 lb-ft)
Mast Lower Pivot Pin Fasteners245–294 N·m (181–217 lb-ft)
Tilt Cylinder Mounting Pin Bolts196–245 N·m (145–181 lb-ft)
Steering Axle Kingpin Nuts157–196 N·m (116–145 lb-ft)
Hydraulic Control Valve Mounting Bolts45–55 N·m (33–41 lb-ft)
Wheel Drive Lug Nuts343–412 N·m (253–304 lb-ft)

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Service Manual Table of Contents (77 Pages)

  • Section 1: General Safety & EPA Emission Control Systems
  • Section 2: Mast Assembly, Carriage Rollers & Lift Chains
  • Section 3: Drive Axle Overhaul & Wet Disc Brake Servicing
  • Section 4: Hydrostatic Power Steering Axle & Orbitrol System
  • Section 5: Main Hydraulic Gear Pump & Priority Spool Valves
  • Section 6: Electrical Schematics, Interlocks & Instrument Cluster

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Download Factory PDF Documentation

Clean, unabridged OEM manual (77 pages) with complete electrical schematics and hydraulic pressure charts.


📥 Download Free PDF (77 Pages)


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